Machinerys handbook pocket companion by Richard P Pohanish
Contents of Machinery’s Pocket Companion
- MATHEMATICAL FORMULAS AND TABLES
- Areas and Dimensions of Figures
- Circular Sector
- Circular Segment
- Circular Ring
- Circular Ring Sector
- Spandrel or Fillet
- Ellipse
- Parabola
- Formulas for Polygons
- Segments of Circles
- Geometrical Propositions
- Trigonometric Relationships
- Signs of Trigonometric Functions
- Relationships Among Angles
- Law of Sines
- Law of Cosines
- Solution of Triangles
- Solution of Right–Angle
- Triangles
- Solution of Oblique–Angle
- Triangles
- Tables of Trigonometric
- Functions
- Formulas for Compound Angles
- Length of Chords of Circles
- Coordinates for Locating Equally
- Spaced Holes
- Decimal Equivalents, Squares,
- Cubes, Square Roots, Cube
- Roots, and Logarithms
- Diameter, Circumference and
- Area of Circles
- MEASUREMENT AND
- INSPECTION
- Sine Bars
- Calculation Using Sine Bars
- Measuring Tapers with Vee–block
- and Sine Bar
- Constants for Setting Sine Bar
- Measurement of Angles and
- Tapers
- Rules for Figuring Tapers
- Tapers per Foot and
- Corresponding Angles
- Gage Block Sets – Inch Sizes
- Measuring Dovetail Slides
- MEASUREMENT AND INSPECTION
- Checking a V– shaped Groove by
- Measurement Over Pins
- Diameters of Wires for Measuring
- Whitworth Screw Threads
- Formulas for Checking Pitch
- Diameters of Screw Threads
- Three-Wire Method Applied to
- Buttress Threads
- Constants in Formulas for
- Measuring the Pitch Diameters
- STANDARD TAPERS
- Morse Taper
- Morse Standard Taper Shanks
- Dimensions of Morse Taper
- Sleeves
- Spindle Noses for Milling
- Machines
- Dimensions for Spindle Nose with
- Large Flange
- Dimensions of Tool Shanks for
- Milling Machines
- Dimensions of V-flange Tool
- Shanks
- Dimensions of V-flange Tool
- Shank Retention Knobs
- THREADS
- Thread Classes
- Sharp V-thread
- Unified Internal and External
- Screw Thread Design Profiles
- Fine-Thread Series
- Unified Screw Thread Series
- Basic Dimensions, Taper Pipe
- Threads
- Metric Screw Threads M Profile
- M Profile Definitions
- Formulas for Limiting
- Dimensions
- M Profile Data
- Internal Metric Thread
- External Metric Thread
- FASTENER INFORMATION
- Grade Identification Marks
- Applicability of Hexagon and
- Spline Keys and Bits
- Hexagon and Spline Socket Head
- Cap Screws
- Socket Head Cap Screws Metric
- Series
- Hexagon and Spline Socket Set
- Screws
- Drill and Counterbore Sizes
- Hexagon and Spline Socket Flat
- Countersunk Head Cap Screws
- Slotted Flat Countersunk Head
- Cap Screws
- Hardened Ground Machine Dowel
- Pins
- Hardened Ground Production
- Dowel Pins
- Chamfered and Square End
- Straight Pins
- Standard Straight Pins
- Standard Taper Pins
- Parallel Steel Dowel Pins
- Spring Pins
- Slotted Type Spring Pins
- T-Nuts
- Wrench Openings
- Wrench Clearences
- Bolts and Screws Specification
- Primary Criteria
- British Unified Machine Screws
- and Nuts
- British Standard Whitworth and
- Fine Machine Screws
- CUTTING FLUIDS
- Recommendations for Turning and
- Milling
- Recommendations for Drilling and
- Tapping
- DRILLING AND REAMING
- Generally Used Drill Point Angles
- US and Metric Size Commercial
- Drills
- Drilling Difficulties
- Combined Drills and
- Countersinks
- DRILLING AND REAMING
- Counterboring
- Length of Point on Twist Drills
- Solid Counterbores with Integral
- Pilot
- Solid Carbide Square Boring
- Tools
- Reamers
- Reamer Terms
- Reamer Difficulties
- TAPPING
- Tap Terms
- Tap Dimensions, Inch and Metric
- Threading Formulas
- Tapping Specific Materials
- Tap Drill Sizes for Threads
- Tap Drills and Clearance Drills
- Tap Drills for Pipe Taps
- Tapping Drill Sizes for ISO
- Metric
- Tap Drill or Core Hole Sizes
- SPEEDS AND FEEDS
- Cutting Speeds for Plain Carbon
- and Alloy Steels
- Cutting Speeds for Ferrous Cast
- Metals
- Cutting Speeds for Stainless
- Steels
- Cutting Speeds for Tool Steels
- Cutting Speeds for Light Metals
- Cutting Speeds for Titanium
- Alloys
- Cutting Speeds for Superalloys
- Cutting Speeds for Copper Alloys
- Adjustment Factors for Turning
- with HSS Tools
- Feeds for Milling with HSS Cutters
- RPM for Drills of Number and
- Letter Sizes
- RPM for Various Cutting Speeds
- and Diameters
- Speeds and Feeds in Diamond
- Grinding
- Speeds and Feeds for Drilling
- Holes in Plastics
- Sawing Plastics Materials
- MILLING CUTTERS
- Milling Cutter Terms
- End Mill Terms
- Sharpening Milling Cutters
- Grinding Wheels for Sharpening Cutters
- Wheel Speeds and Feeds for
- Sharpening Milling Cutters
- Clearance Angles for Milling
- Cutter Teeth
- Rake Angles for Milling Cutters
- Set-ups Used in Grinding
- Clearance Angle on Milling
- Cutter Teeth
- Multiple- and Two-Flute Single-
- End Helical End Mills
- Multiple-Flute Medium Helix
- Single-End End Mills
- Form Relieved Corner Rounding
- Cutters
- Two-Flute, High Helix Single-
- End End Mills with Weldon
- Shanks
- Two-Flute, Medium Helix, Plainand
- Ball-End, Single-End End
- Mills
- Three- and Four-Flute, Medium
- Helix, Center Cutting, Single-
- End End Mills
- -Degree Single Angle Milling
- Cutters
- Key Size Versus Shaft Diameter
- Keys and Keyways for Milling
- Cutters
- Woodruff Keyseat Cutters
- KEYS AND KEYSEATS
- Depth Control Values for Shaft
- and Hub
- Fits for Parallel and Taper Keys
- Plain and Gib Head Keys
- Depth of Keyseat
- Woodruff Keys and Keyseats
- Woodruff Keyseat Dimensions
- BROACHING
- Pitch of Broach Teeth
- Data for Surface Broaches
- Broaching Pressure
- Causes of Broaching Difficulties
- CUTTING TOOLS FOR TURNING
- Cutting Tool Terms
- Chipbreakers
- Chipbreakers
- Identification System for
- Indexable Inserts
- Standard Shank Sizes for
- Indexable Insert Holders
- Letter Symbols for Qualification
- of Tool Holders
- Numerical Control Tooling
- Insert Radius Compensation
- Threading Tool Insert Radius
- Compensation
- Cemented Carbides
- Classifications of Hardmetals
- MACHINING OPERATIONS
- Machining Aluminum
- Machining Magnesium
- Machining Zinc Alloy Die-
- Castings
- Machining Monel and Nickel
- Alloys
- Machining Copper Alloys
- Machining Hard Rubber
- General Turning Practical Tips
- Tool Troubleshooting
- Common Tool Faults, Failures,
- and Cures
- COMPUTER NUMERICAL
- CONTROL
- Format Classification
- G-Code Addresses
- Letter Addresses
- Miscellaneous Functions
- GRINDING WHEELS
- Grinding Wheel Safety
- Handling, Storage and Inspection
- Machine Conditions
- Grinding Wheel Mounting
- Safe Operating Speeds
- RPM of Various Grinding Speeds
- and Wheel Diameters
- Portable Grinders
- Maximum Peripheral Speeds for
- Grinding Wheels
- Principal System of Surface
- Grinding Diagrams
- Periphery of Wheel
- Face (Side) of Wheel
- Recommendations for Surface
- Grinding
- Common Faults and Possible
- Causes in Surface Grinding
- Grinding Wheel Markings
- Sequence of Markings
- Composition of Diamond and
- Cubic Boron Nitride Wheels
- Conventional Abrasives Grinding
- Wheel Recommendations
- Shapes and Sizes of Grinding
- Wheels
- Standard Shapes and Inch Size
- Ranges
- Standard Shapes and Metric Size
- Ranges
- Standard Shapes of Grinding
- Wheel Faces
- Diamond Wheel Core Shapes and
- Designations
- Diamond Wheel Cross-sections
- and Designations
- Designations for Location of
- Diamond Section
- Designation Letters for Diamond
- Wheels
- Wheel Type and Abrasive
- Specification
- Standard Shapes and Inch Sizes of
- Mounted Wheels and Points
- Standard Shapes and Metric Sizes
- of Mounted Wheels and Points
- Lapping Lubricants
- Sharpening Carbide Tools
- Silicon Carbide Wheels
- (Continued)
- GRINDING WHEELS
- Diamond Wheels, Grits and
- Grades
- Diamond Concentration
- Dry Versus Wet Grinding of
- Carbide Tools
- Coolants for Carbide Tool
- Grinding
- Peripheral Versus Flat Side
- Grinding
- Lapping Carbide Tools
- Chip Breaker Grinding
- GEARING
- Gear Tooth Nomenclature
- Gear Tooth Forms
- Formulas for Standard Spur Gears
- Circular Pitch in Gears
- Series of Involute, Finishing Gear
- Milling Cutters
- Gear Design Based upon Module
- System
- Tooth Form for Spur and Bevel
- Gears
- Tooth Dimensions Based Upon
- Module System
- Module System of Gearing
- Equivalent Diametral Pitches,
- Circular Pitches, and Metric
- Modules
- Measurement of Gear Tooth
- Checking Spur Gear Size by
- Chordal Measurement
- Chordal Measurements over Spur
- Gear Teeth
- Number of Teeth Included in
- Chordal Measurement
- Formulas for Chordal Dimensions
- PROPERTIES OF MATERIALS
- Standard Steel Classification
- Classification of Tool Steels
- System of Designating Carbon
- and Alloy Steels
- Classification,Compositions, and
- Properties of Tool and Die
- Steels
- Quick Reference Guide for Tool
- Steel Selection
- PROPERTIES OF MATERIALS
- Molybdenum High-Speed Steels
- Hot Work Tool Steels
- Tungsten High-Speed Tool Steel
- Cold Work Tool Steels
- Shock Resisting, Mold Tool Steels
- Temperature of Steel as Indicated
- by Color
- Comparative Hardness Scales for
- Steel
- Weights of Various Metals and
- Shapes
- Thermal Properties of Various
- Metals
- Characteristics of Plastics
- Working With Plastics
- STANDARDS FOR DRAWINGS
- Shop Prints, Reading and
- Interpreting
- Symbols for Section Lining
- ANSI and ISO Symbols
- Symbols for Datum Referencing
- SURFACE TEXTURE
- Surface Texture Symbols
- Roughness Sampling Length
- Roughness Average Values
- Waviness Height Values
- Lay Symbols
- Example Designations
- Application of Symbols
- Surface Roughness Produced by
- Common Production Methods
- ALLOWANCES AND
- TOLERANCES
- Limits and Fits
- Preferred Basic Sizes
- Tolerances and Allowances
- Standard Tolerances
- Relation of Machining Processes
- to Tolerance Grades
- Tolerances for Cylindrical Parts
- Designation of Standard Fits
- Graphical Representation of
- Limits and Fits
- Running and Sliding Fits
- Clearance Locational Fits
- ALLOWANCES AND
- (Continued)
- TOLERANCES
- Transition Locational Fits
- Interference Locational Fits
- Force and Shrink Fits
- Preferred Metric Limits and Fits
- Preferred Metric Sizes
- Preferred Fits
- Terms for Preferred Fits
- Preferred Hole Basis Metric
- Clearance Fits
- Hole Basis Metric Transition and
- Interference Fits
- Preferred Shaft Basis Metric
- Clearance Fits
- Preferred Shaft Basis Metric
- Transition and Interference Fits
- Gagemakers Tolerances
- Relation of Machining Processes
- to IT Tolerance Grades
- Usage of IT Tolerance Grades
- CONVERSION FACTORS
- Metric Conversion Factors
- Factors and Prefixes of SI Units
- Inch to Millimeter and Inch to
- Centimeter
- Decimals of an Inch to
- Millimeters
- Millimeters to Inches
- Fractional Inch to Millimeter and
- Foot to Millimeter
- Thousandths of an Inch to
- Millimeters
- Greek Letters and Standard
- Abbreviations
- Roman Numerals
- Rounding off Numbers
- Commonly Used Constants
- Weights and Volumes